 58HHH High Duty Cycle Hydraulic Disc Brakes Log Handling Crane, Lumber Industry
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Lever Actuated Disc Brake Calipers
- Spring Set / Hydraulic Released Disc Brakes
- Hydraulic set / Spring Released Disc Brakes
Dynamic and Static Application Disc Brakes for:
- INDUSTRIAL
- SKI LIFTS
- OFFSHORE / ONSHORE OIL INDUSTRY
- MARINE
- MINING
- LOGGING
Features
- MECHANISM - free-floating when set and self-centering
when released
- ACTUATION - spring set / hydraulic released, hydraulic set /
spring released - spring compensated
- MOUNTING - foot-mount or side-mount, actuators either
handing
- CONSTRUCTION - steel and ductile iron, or aluminum
shoes, stainless steel pins standard
- CONFIGURATION - single or double actuator, offset to
either side of brake disc
- LININGS - non-asbestos compositions to suit application
requirements
- DISCS - solid or ventilated, carbon or stainless steel, cast
iron or non-ferrous
- OPTIONS - special alloys, coatings, controls and custom
mountings
- APPLICATIONS -hoists / winches, conveyers, drives,
processing machines
- ENGINEERING -application and selection assistance
available
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 28HHH Hydraulic Disc Brakes Small Conveyor System for a gold mine
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Brake Selection
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The brake size must be chosen to give required braking torque and to dissipate the energy during stopping
without over heating the disc. Brake torque is often related to drive motor torque by an arbitrary service
factor typically 75% -100% full load torque for crane travel and similar inertial loads which tend to be self
stopping or 150% -200% for crane hoists and other overhauling loads. If a precise stop time or distance is
specified, then the brake torque must be calculated.
Motor FL torque is given by:
- [(kW x 9550) / rpm]Nm or [(HP x 5250) / rpm]Lbft
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 58HHH Hydraulic Disc Brakes Dynamic brakes shown here with heat and wear sensors
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Brake Model Data - 800 to 4000X Series Caliper Disc Brakes
CALIPER SERIES |
DISC THICK. |
MIN. DIA. "D" |
MAX. DIA. "D" |
SWEPT FACE "F" |
APPLIED FORCE "AF" |
TORQUE DYNAMIC MIN. DISC DIA. |
TORQUE STATIC MIN. DISC DIA. |
TORQUE DYNAMIC 60"/1524mm DIA. |
TORQUE STATIC 60"/1524mm DIA. |
WEIGHT |
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in (mm) |
in (mm) |
in (mm) |
in (mm) |
lb (N) |
lb.ft (Nm) |
lb.ft (Nm) |
lb.ft (Nm) |
lb.ft (Nm) |
lb (kg) |
800 1000 |
0.75 (19) |
15 (380) |
75 (1905) |
2.56 (65) |
8530 (38000) |
2210 (3000) |
1270 (1720) |
10208 (13860) |
5868 (7960) |
73 (33) |
1800 2000 |
1.25 (32) |
25 (635) |
85 (2159) |
3.38 (87) |
19200 (85400) |
8650 (11700) |
4612 (6200) |
22650 (30700) |
12080 (16400) |
130 (59) |
1800X 2000X |
1.25 (32) |
25 (635) |
85 (2159) |
3.38 (87) |
29400 (131100) |
13250 (18000) |
10600 (14370) |
34680 (47020) |
27750 (37620) |
130 (59) |
2800 3000 |
1.75 (44) |
30 (760) |
90 (2290) |
5.00 (127) |
26650 (119000) |
13900 (18800) |
8000 (10800) |
30500 (41500) |
17600 (23860) |
230 (105) |
2800X 3000X |
1.0 (25) |
30 (760) |
90 (2290) |
5.00 (127) |
28800 (128000) |
15000 (20300) |
12000 (16200) |
33000 (44700) |
26400 (35760) |
230 (105) |
3800 4000 |
2.0 (50) |
35 (890) |
95 (2413) |
6.13 (156) |
53300 (237000) |
32000 (43500) |
18500 (25100) |
61800 (81000) |
34500 (46800) |
427 (194) |
3800X 4000X |
1.0 (25) |
35 (890) |
95 (2413) |
6.13 (156) |
57600 (256000) |
34600 (46900) |
27700 (37500) |
64600 (87500) |
51700 (70000) |
427 (194) |
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Brake Model Data - 4800 to 7600 Series Caliper Disc Brakes
CALIPER SERIES |
DISC THICK. |
MIN. DIA. "D" |
MAX. DIA. "D" |
SWEPT FACE "F" |
APPLIED FORCE "AF" |
TORQUE DYNAMIC MIN. DISC DIA. |
TORQUE STATIC MIN. DISC DIA. |
TORQUE DYNAMIC 100"/2540mm DIA. |
TORQUE STATIC 100"/2540mm DIA. |
WEIGHT |
| |
in (mm) |
in (mm) |
in (mm) |
in (mm) |
lb (N) |
lb.ft (Nm) |
lb.ft (Nm) |
lb.ft (Nm) |
lb.ft (Nm) |
lb (kg) |
4800 5000 |
1.0 (25) |
30 (762) |
100 (2540) |
6.00 (152) |
39100 (174000) |
19600 (265000) |
15600 (21200) |
75700 (103900) |
61300 (83100) |
332 (151) |
5800 6000 |
1.0 (25) |
40 (1016) |
100 (2540) |
7.13 (181) |
78300 (348300) |
53600 (72700) |
42900 (58200) |
151500 (205400) |
121200 (164300) |
764 (347) |
| T5800 |
1.0 (25) |
40 (1016) |
100 (2540) |
7.13 (181) |
157000 (698400) |
107500 (145800) |
86000 (116300) |
303800 (410800) |
243000 (329500) |
1395 (634) |
7200 7400 |
1.25 (32) |
60 (1524) |
100 (2540) |
8.5 (216) |
117600 (523100) |
126200 (171100) |
101000 (136800) |
224200 (303900) |
179300 (243100) |
1680 (764) |
| 7600 |
1.25 (32) |
60 (1524) |
100 (2540) |
8.50 (216) |
235200 (1046200) |
252300 (342100) |
202000 (273700) |
448300 (607800) |
358700 (486300) |
2580 (1173) |
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Dynamic Torque is calculated by:
[(AF x 0.5 (D-F)) / 2000]Nm or [(AF x 0.5 (D-F)) / 24]Lbft
(1) For discs outside the range, please call
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Static Torque is calculated by:
[(AF x 0.4 (D-F)) / 2000]KNm or [(AF x 0.4 (D-F)) / 24]Lbft
(1) For discs outside the range, please call
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Western Canada office: 604 940 4555
Eastern Canada Office: 416 213 9991
England Office: 01278 456 411
caliper disc brakes, industrial disc brakes and industrial disk brakes and caliper disk brakes and industrial disk calipers or caliper disc brakes and caliper disk brakes
industrial disc brakes and Caliper Disc Brakes, are designed and manufactured by Johnson Industries Ltd and Johnson Elevanja as well as our very own Johnson Brakes Ltd in Toronto where brakes of all types are also manufactured.
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Industrial disc brakes or industrial disk brakes and caliper disc brakes or Conveyor Disk Brakes and Conveyor Disc Brakes competitors include Hillmar, Twiflex, Svenborg, Hilliard
Worldwide distribution of industry standard disc brakes and Caliper Disc Brakes, are designed and manufactured by Johnson Industries Ltd and Johnson Elevanja, Johnson Industries is the original brake manufacturer
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