Magnetic Drum Brakes


Magnetic DC Voltage Drum Brake
Spring applied / Electrically Released

Spring Set DC electrically Released Drum Brakes

Industry Type
  • General Industrial Code, Prefix: GDA
  • Steel Industry Standard, Prefix: SDA
  • High Integrity Nuclear,  Prefix: HDA
Dimensions
  • Metric as DIN standard code: DL
  • Imperial as A.I.S.E. standard code: SMAA
  • Also non-standard drum sizes and base fixings
Construction
  •  Fabricated steel mechanism
  •  Ductile iron brake shoes
  •  Major pivots non-ferrous bushed
  •  All pins ground stainless steel (lubricators optional)
  •  Friction linings high temperature non asbestos
Magnet
  •  -DC tractive type with encapsulated coil
Special Options  
  •  Self adjusting mechanism (compensating for wear)
  •  Mechanical release lever
  •  Limit switches to monitor release/ set or wear
  •  Hydraulic override by remote pedal
  •  Special materials and finishes as required including high integrity specifications
  •  Separate enclosed control units for DC or AC supplies
Applications  
  •  Mechanical handling equipment, cranes, winches, elevators, lifts, also rolling mills, mixers etc.


Engineering
  • Design and selection assistance available

HDAQX250 DC Magnet Drum Brakes
Shown here Nuclear Power Plant Application
Note: This model includes Hydraulic override

Brake Selection
The brake size must be chosen to give required braking torque and to dissipate the energy during stopping without over heating the drum. Brake torque is often related to drive motor torque by an arbitrary service factor typically 75% -100% full load torque for crane travel and similar inertial loads which tend to be self stopping or 150% -200% for crane hoists and other overhauling loads. If a precise stop time or distance is specified, then the brake torque must be calculated.

Motor FL torque is given by:
   - [(kW x 9550) / rpm]Nm or [(HP x 5250) / rpm]Lbft



DIN Brake Model Data

BRAKE
MODEL
DRUM
DIA. "D"
MAGNET SIZE TORQUE
MAX.
WEIGHT
  mm   Nm kg
GDA100 100 DA100 32 11
GDA160 160 DA160 80 28
GDA200 200 DA200 213
46
GDA250 250 DA250 362 64
GDA315 315 DA315 565 100
GDA400 400 DA400 1487 246
GDA500 500 DA500 1900 264
GDA630 630 DA630 5885 620
GDA500 DC Magnet Drum Brakes
GDA500 General Duty DC Magnet Drum Brakes


AISE Brake Model Data

BRAKE
MODEL
DRUM
DIA. "D"
MAGNET SIZE TORQUE
MAX
WEIGHT
  in   Lbft Lb
SMAA4 4 DA100 24 25
SMAA6 6 DA160 59 62
SMAA8 8 DA200 157 101
SMAA10 10 DA250 267 141
SMAA13 13 DAH315 626 220
SMAA16 16 DA400 1097 542
SMAA19 19 DAH500 2620 816
SMAA23 23 DA630 4000 1367
SMAA30 30 DA710 9000 1500
Magnetic Brake Actuator Data
  •  Short stroke DC tractive type, all fabricated steel construction
  •  Resin encapsulated coil with Class F insulation
  •  Optional replaceable coil arrangement
  •  100% continuously rated up to 40ºC
  •  Airgap dust and drip protected by neoprene qaiter
  •  Terminal Box IP55 standard enclosure


Characteristics of DC Magnetic Drum Brakes
All DC magnets tend to inherently show reponse due to build up and decay of the magnetic field.   The actual times are dependent on brake magnet size and vary with excitation voltage, coil temperature and spring loading (torque).  The magnet stroke which increases as the brake linings wear will also influence set and release times.

Coil Forcing DC Magnets (Shunt wound voltage operated)
Brake release and set times can be reduced by using an economy circuit.  This separate brake control unit will initially apply full voltage to release the brake magnet, after a set time period the circuit will drop voltage to only hold off the brake.  Control units are enclosed ventilated drip proof IP22 for DC supplies or totally enclosed IP55 with rectifier for 1 or 3 phase AC supplies.

Series Wound DC Magnets (Current Operated, usually inline with motor drive)
For use with crane rated DC series hoist motors to release the brake at 40% motor full load current and hold off at 10% current.

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